Now that we have finally made it through all of the prep work, it's time to start setting up Windows. As you have probably already guessed, the process of installing Windows to a flash drive is quite a bit different from your normal, run of the mill installation. There are a couple of reasons for this.
For starters, a full blown Windows XP deployment takes up over a Gigabyte of hard disk space. When you are installing to a flash drive, disk space is a scarce commodity. Even if you have over a Gigabyte of space on your flash drive, you probably don't want to use it all on Windows. It would be nice to have room to install a few applications. Therefore, you need to trim the excess fat off of Windows.
The other reason why the installation process is so different from the usual Windows installation is because Windows Setup is not designed to install Windows to a flash drive. You therefore have to configure Windows using an alternate method.
The PEBuilder utility that you downloaded earlier can take care of both of these issues. PEBuilder is designed to create a build of Windows XP (or Windows Server 2003) that does not take up as much space as a full blown installation. Once you create this new build, you can copy it to the flash drive. For right now, I will show you how to create a basic Windows build and copy it to the memory stick. Unfortunately, it's rather difficult to install applications once Windows is up and running. Therefore, after I show you how to create a basic Windows build, I will show you how to create a build that includes some applications.
Begin the process by opening PEBuilder. When you open PEBuilder, you will see a screen similar to the one that's shown in Figure A. Simply enter the path to the Windows installation files (the ones from your Windows XP with Service Pack 2 installation CD). Next, verify that the Create ISO Image and the Burn to CD check boxes are not selected and then click the Build button. PEBuilder will now create the new Windows build.
Figure A
Now, it's time to copy Windows to the flash drive. To do so, you will have to use a special batch file that's included with PEBuilder. Open a Command Prompt window and navigate to c:\pebuilder313\plugin\peinst. Now, insert an empty flash drive into the computer's USB port and then execute
the file PEINST.CMD. You will now see a menu appear as shown in Figure B.
Figure B
Type 1 and press [Enter] and you will be prompted to enter the path to the build that you have created. Enter C:\pebuilder313\BartPE. Now, type 2, press [Enter], and you will be prompted for the target path. Enter the drive letter that Windows has assigned to your USB flash drive. After doing so, the menu is updated as shown in Figure C. The menu now displays the source path and the destination drive. Type 5 and press [Enter] to install Windows to the flash drive.
Figure C
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